More comfortable long-term planning: automatic calculation of earliest start date
Usually, the fields “Earliest Start Date” on production order, production line, and production order routing line level have to be filled manually.
We have improved the handling on the production order level so that the “Earliest Start Date” on this level can be calculated and filled automatically. In particular, customers who often have orders whose required due date is relatively far in the future will appreciate the new functionality.
For this, the VAPS setup dialog was enhanced by the new area “Earliest Start Date Calculation” Here you can define which mode of calculation should be used along with the associated custom values:
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None – same behavior as previously
Recommended usage: If the shopfloor can manage the current production order volume, allowing for immediate ASAP planning without any need to “bench” tasks to align with the required due date so that storage cost will be minimized. -
Simple Date Formula - will be applied to the “Required Due Date” to fill the Earliest Start Date.
Recommended usage: If the shop floor must delay production orders to prevent long-term storage of components or finished items until delivery, AND if the average production order can be completed within a day or a few days of entering the shop floor with minimal variation between orders. -
Weighted Production Order Time Demand - encompasses all times (setup time, run time multiplied by quantity, wait time, and move time) to represent the total raw duration of the production order. This total is then multiplied by a user-defined factor and subtracted from the "Required Due Date" in real time (without using work/shift calendars).
Recommended usage: If the shop floor must delay production orders to prevent long-term storage of components or finished items until delivery, AND if the average production order spans several days, albeit with significant variation between orders. Recommended multiplication factor: on a one-shift Mo-Fr shopfloor, a factor of 8 would give the best results.
The settings of the VAPS dialog are taken as default. However, users also have the option to customize settings for individual production orders, which will overwrite the default settings from the dialog.
This allows users to establish a "one size fits all" setting that applies broadly, while still having the flexibility to apply unique settings for specific production orders.
The calculation of the Earliest Start Date will be performed:
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whenever a “Refresh Production Order…” is run
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on changing the required due date
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on changing the custom value (date formula or multiplication factor)
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on performing a new action “Recalculate Earliest Start Date” on both the production order card and production order list as well as in the VAPS setup which the user can activate